A cement grinding mill “A” with a capacity of 50 tons per hour utilizes forged steel grinding balls costing P12,000 per ton, which have a wear rate of 100 grams per ton cement milled. Another cement mill “B” of the same capacity uses high chrome steel grinding balls costing P50,000 per ton with a wear rate of 20 grams per ton cement milled.
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WhatsAppGet PriceGet A QuoteThe construction of the 1.2mtpa capacity processing facility at Tuckabianna included dry commissioning of the crushing circuit, wet commissioning of the ball mill, and the development of the crushing and grinding units. The crushing circuit has a capacity of processing two million tonnes per annum and the ball mill can process 135t per hour.
WhatsAppGet PriceGet A QuoteWhile this may not seem significant for each batch, over a week''s production (10 hours per day for five days) using a five-minute batch cycle (12 batches per hour), this will result in a theoretical loss of 300 tons per week. Maximize capacity by basing decisions on rated volume capacities rather than weight capacities. Pelleting parameters
WhatsAppGet PriceGet A QuoteThe basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed
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WhatsAppGet PriceGet A QuoteAnother cement mill "B" of the same capacity uses high chrome steel grinding balls costing P50,000 per ton with a wear rate of 20 grams per ton cement milled. Determine the more economical grinding mill, considering other factors to be the same. 3. A cement kiln with production capacity of 130 tons per day (24 hours) of clinker has at its
WhatsAppGet PriceGet A QuoteQ. A cement grinding mill “A” with a capacity of 50 tons per hour utilizes forged steel grinding balls costing P12, 000 per ton, which have a wear rate of 100 grams per ton cement milled. Another cement mill “B” of the same capacity uses high chrome steel grinding balls costing P50, 000 per ton with wear rate of 20 grams per ton cement
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WhatsAppGet PriceGet A QuoteFirst, by multiplying profit per ton times tons per hour, we can determine the profit per hour of mill time for each product: Profit per hour: Bands $5,000 Coils $4,200 Bands are clearly a more profitable use of mill time, so to maximize profit we should pro-duce as many bands as the production limit will allow — 6,000 tons, which takes 30 hours.
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GCV of coal in AY (Tonnes/Hr) =Normalised Coal Consumption(tonne/hr)
Question. A cement grinding mill “A” with a capacity of 50 tons per hour utilizes forged steel grinding balls costing ₱ 12,000 per ton, which have a wear rate of 100 grams per ton cement milled. Another cement mill “B” of the same capacity uses high chrome steel grinding balls costing ₱ 50,000 per ton with wear rate of 20 grams per
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WhatsAppGet PriceGet A QuoteThis is a 3-foot by 6-foot continuous ball mill, and this machine will process one ton an hour at 65 mesh. You can actually process finer than that, down to about 200 mesh, but the throughput goes down. To the feed side, you can put three quarter to one inch minus here. then, ore enters into the scoop of ball mill, with a two-ton charge of balls.
WhatsAppGet PriceGet A Quoteproduct size of 10 x 10 (-4) m at the rate of 20 tonnes per hour. At this rate, the crusher consumes 40 kW of power of which 5 kW are required for running the mill empty. Calculate the power consumption if 12 tonnes/h of this product is further crushed to 5 x 10 (-4) m size in the same mill? Assume that Rittinger’slaw is applicable.
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WhatsAppGet PriceGet A Quote8.3.2.2 Ball mills. The ball mill is a tumbling mill that uses steel balls as the grinding media. The length of the cylindrical shell is usually 1–1.5 times the shell diameter ( Figure 8.11). The feed can be dry, with less than 3% moisture to minimize ball coating, or slurry containing 20–40% water by weight.
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WhatsAppGet PriceGet A Quote1. Calculation of factory capacity (in hours): Check how many machines factory has and how many hours factory runs in a day. For example, suppose, Total number of machines = 200. Shift hours per day = 10 hours. So total factory capacity (in hours) = 200*10 hours = 2000 hours. 2.
WhatsAppGet PriceGet A QuoteLet’s take a look at figuring the needed hourly production rate for a mill. Assume that initially the mill wants to produce 2,000 tons per week operating 40 hours per week. Two years later, the projected mill capacity will need to be 3,000 tons per week. And production will operate 50 hours per week.
WhatsAppGet PriceGet A Quoteand have a life of 6 months, determine the more economical bricks and by how much. NAME: SCHED: QUIZ 4 – ESENECO 2 1. A cement grinding mill “A” with a capacity of 50 tons per hour utilizes forged steel grinding balls costing P12,000 per ton, which have a wear rate of 100 grams per ton cement milled.
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The apparent difference in capacities between grinding mills (listed as being the same size) is due to the fact that there is no uniform method of designating the size of a mill, for example: a 5′ x 5′ Ball Mill has a working diameter of 5′ inside the liners and has 20 per cent more capacity than all other ball mills designated as 5′ x 5′ where the shell is 5′ inside diameter and
WhatsAppGet PriceGet A QuoteBall Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350
WhatsAppGet PriceGet A Quote1. A cement grinding mill “A” with a capacity of 50 tons/hr utilizes forged steel grinding balls costing P12,000/ton, which have a wear rate of 100 grams/ton cement milled. Another cement mill “B” of the same capacity uses high chrome steel grinding balls costing P50,000/ton with wear rate of 20 grams/ton cement milled.
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Ball mills tumble iron or steel balls with the ore. The balls are initially 5–10 cm diameter but gradually wear away as grinding of the ore proceeds. The feed to ball mills (dry basis) is typically 75 vol.-% ore and 25% steel. The ball mill is operated in closed circuit with a particle-size measurement device and size-control cyclones.
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WhatsAppGet PriceGet A QuoteThe processors'' net before taxes is therefore (252.50 - 223 - 25) or $4.50 per ton of paddy bought, or $54 for the 12 tons. A small processor with a 1 ton per hour mill, operating 8 hours a day for 200 days a year can process 1600 tons of paddy. His net sale if he operates at 100% capacity on an 8 hour day, would therefore be $7,200. Many mills
WhatsAppGet PriceGet A Quote2. Ball mills (A) and cyclones (B) in the mill house at the Sierrita beneficiation plant in Arizona a 50,000-metric ton-per-day ore feed capacity
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The apparent difference in capacities between grinding mills (listed as being the same size) is due to the fact that there is no uniform method of designating the size of a mill, for example: a 5′ x 5′ Ball Mill has a working diameter of 5′ inside the liners and has 20 per cent more capacity than all other ball mills designated as 5′ x 5′ where the shell is 5′ inside diameter and
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